Manufacturing facilities evolve quickly, and HVAC systems must evolve with them. At BMI Mechanical, we support that progress with reliable service, expert design and long-term maintenance strategies that keep equipment performing at a high level. Our work with GAF Materials Corporation in Shafter, California highlights the value of a strong partnership and a proactive approach to facility support.
GAF is a major producer of roofing shingles and continues to expand as demand increases. Their plant includes sensitive equipment, high heat-producing machinery, and mission-focused areas that rely on dependable climate control. We have worked with them since 2009 and remain committed to helping their team maintain stability as they grow. Here’s a look at how we helped them improve operational efficiency.
A Preventive Approach to Predictability and Performance
Preventive maintenance gives GAF a steady approach to HVAC care. Their equipment receives regular service that reduces breakdowns and minimizes disruptions. This creates a more predictable operational environment and helps the plant stay focused on production.
Through preventive maintenance, GAF benefits from:
- Scheduled inspections that keep equipment operating efficiently
- Routine cleaning and adjustments that prevent performance loss
- Early identification of issues before they affect production
- Reduced unexpected downtime
- Longer equipment life through consistent care
A preventive approach supports comfort, safety and reliability across the facility. It also allows GAF to plan ahead and allocate resources more effectively.
Upgrading Server Room Cooling to Protect Essential Technology
As GAF expanded the technology that supports its operations, the server room began to experience higher temperatures. The original cooling equipment could not keep up with the increased heat load. More servers created more demand, and the room needed additional support to remain within safe operating limits.
Our team upgraded the space with a larger HVAC system designed for the expanded equipment footprint. The existing unit was kept in place to provide complete redundancy. This setup protects the server room from sudden temperature fluctuations and helps ensure stable conditions for critical technology.
Designing Cooling for a New Transformer Building
GAF is constructing a building to house electrical transformers that will support growing production capacity. These transformers generate significant heat and must operate in controlled conditions to maintain safety and reliability.
We worked closely with the facility team to design the cooling strategy for this new structure. The design focuses on consistent temperature control, improved airflow and long-term equipment protection. The installation will align with the overall project timeline through 2026. Once complete, the system will help safeguard important electrical infrastructure.
Supporting GAF Through Growth and Change
Our partnership with GAF extends across routine service and large-scale projects, and we continue to support their evolving facility through a combination of preventive care and engineering expertise. Each project strengthens the one before it and helps GAF maintain a reliable foundation for ongoing growth.
A Partnership Built on Reliability and Long-Term Value
The work we do with GAF reflects the core principles behind BMI Mechanical. We support facilities with practical guidance, preventive maintenance and engineered solutions that improve operational reliability. Our focus is always on building long-term value through systems that perform well and adapt to changing needs.
If your manufacturing facility is preparing for expansion or experiencing challenges with temperature control, our team is ready to help you build a plan that supports dependable performance and long-term success. Reach out today to learn more.
